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Process Data set: Fastening systems for rear-ventilated curtain wall facades (en) en de

Tags Dieser Datensatz ist Bestandteil der ÖKOBAUDAT.
Key Data Set Information
Location RER
Reference year 2021
Name
Fastening systems for rear-ventilated curtain wall facades
Use advice for data set Scope: The EPD refers to all products in the EJOT portfolio that are used in rear-ventilated facade systems. The declared product is manufactured in the plants Ciasna in Poland, Tambach in Germany and Dozwil in Switzerland. The data basis is the year 2012. The declared results apply to a length of 120 mm, for all other lengths the results can be extrapolated using the formula given. System boundary: Type of EPD: Cradle to factory gate - with options. The environmental product declaration refers to the production stage (module A1-A3), the disposal stage (modules C1-C4) as well as Credits and loads outside the system boundary (module D). In the production stage, the procurement of raw materials including the corresponding upstream chains, the necessary procurement transports to the plants as well as the energies required for the production of the anchor systems are considered. The country-specific electricity mix was modelled for each of the plants. The material composition and the energy demand of the declared anchor systems were calculated according to their production shares in each plant. In the disposal phase, the dismantling of the anchor systems (Module C1), the transport to waste treatment (Module C2), the waste treatment (Module C3) and the landfilling of the plastics (Module C4) are considered. Avoided burdens from the recycling of metals are reported in Module D. For this purpose, only the net scrap quantities are considered.
Technical purpose of product or process 1.) The following products are preferably used for anchoring, connecting and / or fastening facade cladding: -Insulation holder: DH -Insulation metal holder / stress plate: DMH, DMT -Fasteners Screws: JT3 & JT4 (stainless steel A2) JT6 & JT9 (stainless steel A4) -Facade anchors 8 mm, 10 mm and 14 mm: SDF, SDP 2.) The following products are preferably used for the renovation of exterior wall elements: -cavity wall repair anchor: VSD -Pre-cast panel anchor: WSS -KERI anchor 3.) The following products are used for anchoring load-bearing components in concrete: -EJOT Through Bolts BA and BA-Plus
Classification number 7.4.06
Classification
Class name : Hierarchy level
  • OEKOBAU.DAT: 7.4.06 Components for windows and curtain walls / Window fittings / Fastening materials
  • IBUCategories: null / null / null
General comment on data set Connecting, fastening and anchoring elements of EJOT Baubefestigungen GmbH are finished products consisting of a plastic sleeve and an expansion element made of steel or stainless steel, only a plastic element or only one or more steel parts. The declaration applies to all anchoring, connecting and fastening elements mentioned below, which preferably can be used in the rear-ventilated facades system or in conjunction with the rear-ventilated facades system.
Copyright Yes
Owner of data set
Quantitative reference
Reference flow(s)
Material properties of the reference flow
    • conversion factor [mass/declared unit]: 0.13 -
    • declared unit: 4.0 1 piece/product
Time representativeness
Data set valid until 2026
Technological representativeness
Technology description including background system Raw materials/ Ancillary materials: The main basic materials or primary products for the anchoring and fastening products from the ventilated curtain wall system are: - Steel (mass 75-80 %) - PE HD Polyethylene high density (mass 15-17 %) - PA polyamide (3-6 %) Dyes (< 1 %). The auxiliary materials and additives are contained in the plastic granulate. In the EJOT production companies, no auxiliary materials and additives are used in production. Production: The plastic anchor sleeves are manufactured using conventional injection moulding techniques. For this purpose, an injection moulding machine is used to plasticise the respective plastic in an injection unit and inject it into an injection mould.The cavity of the mould determines the shape and surface structure of the finished part (here plastic anchor). Screws: The vast majority of screws and fasteners are produced by non-cutting cold forming. The cold extrusion process: The starting material is delivered as "wire" wound on spools and uncoiled, straightened and, if necessary, reduced to the desired diameter in equipment upstream of the presses. Modern cold extrusion presses work in several stages, i.e. several operations are linked in succession per stroke, e.g. preforming the screw head, upsetting, deburring and reducing the threaded part. In the subsequent process, the threads are rolled onto the reduced threaded parts by thread rolling machines with flat dies or rolling and segment tools without cutting. Preferably cold extrusion presses with integrated thread rolling machines are used. Technical data: The technical data are given as examples and representative for each of the 3 average declared products. Declared unit: The declared unit is an average anchor system for use in 1 m²rear-ventilated facades with a specific length of 120 mm, consisting of four individual systems. "Average" describes all produced anchor types of the system on average according to production shares weighted on the basis of a parameter analysis. This means that a hypothetical anchor system is calculated, which represents the entire rear-ventilated facades system. To convert the declared unit to kg, the weight per system is given. Technical data: The technical data are given as examples and representative for each of the 3 average declared products. Declared unit: The declared unit is an average anchor system for use in 1 m² rear-ventilated facades with a specific length of 120 mm, consisting of four individual systems. "Average" describes all produced anchor types of the system on average according to production shares weighted on the basis of a parameter analysis. This means that a hypothetical anchor system is calculated, which represents the entire rear-ventilated facades system. To convert the declared unit to kg, the weight per system is given.

Indicators of life cycle

IndicatorDirectionUnit Production
A1-A3
De-construction
C1
Transport
C2
Waste processing
C3
Disposal
C4
Recycling Potential
D
Input
  • 1.813
  • 0.00198
  • 0.000691
  • 0.000477
  • 0.00222
  • 0.0974
Input
  • 0.307
  • 0
  • 0
  • 0
  • 0
  • 0
Input
  • 2.12
  • 0.00198
  • 0.000691
  • 0.000477
  • 0.00222
  • 0.0974
Input
  • 8.162
  • 0.0343
  • 0.012
  • 1.114
  • 0.0316
  • -1.26
Input
  • 1.108
  • 0
  • 0
  • -1.108
  • 0
  • 0
Input
  • 9.27
  • 0.0343
  • 0.012
  • 0.00662
  • 0.0316
  • -1.26
Input
  • 0.05443
  • 0
  • 0
  • 0
  • 0
  • 0.08649
Input
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
Input
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
Input
  • 0.0024
  • 0.0000023
  • 8.05E-7
  • 0.00000186
  • 3.88E-7
  • -0.000258
Output
  • 2.03E-8
  • 1.59E-9
  • 5.54E-10
  • 1.73E-10
  • 1.15E-10
  • -1.61E-7
Output
  • 0.04
  • 0.00000544
  • 0.0000019
  • 0.00000179
  • 0.0304
  • 0.015
Output
  • 0.000235
  • 6.32E-8
  • 2.21E-8
  • 8.74E-8
  • 3.82E-7
  • 4.46E-8
Output
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
Output
  • 0.005299
  • 0
  • 0
  • 0.09888
  • 0
  • 0
Output
  • 0.01282
  • 0
  • 0
  • 0
  • 0
  • 0
Output
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
Output
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0

IndicatorUnit Production
A1-A3
De-construction
C1
Transport
C2
Waste processing
C3
Disposal
C4
Recycling Potential
D
  • 0.671
  • 0.00256
  • 0.000895
  • 0.000341
  • 0.00221
  • -0.146
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0.67
  • 0.00254
  • 0.000888
  • 0.000338
  • 0.00221
  • -0.146
  • 0.000548
  • 0.0000207
  • 0.00000725
  • 0.00000231
  • 0.00000179
  • 0.00000417
  • 3.87E-11
  • 4.7E-19
  • 1.64E-19
  • 8.21E-19
  • 5E-18
  • 3.19E-16
  • 0.00136
  • 0.0000125
  • 0.0000051
  • 0.0000047
  • 0.00000482
  • -0.000245
  • 0.00243
  • 0.0000129
  • 0.00000546
  • 0.00000332
  • 0.00000668
  • -0.000325
  • 0.00482
  • 0.0000682
  • 0.0000293
  • 0.0000177
  • 0.0000162
  • -0.000601
  • 0.00000176
  • 7.8E-9
  • 2.73E-9
  • 9.87E-10
  • 4.03E-7
  • -8.27E-8
  • 0.000464
  • 0.00000614
  • 0.00000264
  • 0.00000161
  • 0.00000148
  • -0.0000593
  • 0.0716
  • 0.000025
  • 0.00000873
  • 0.0000652
  • -0.0000248
  • -0.011
  • 0.0000911
  • 2.07E-10
  • 7.24E-11
  • 3.71E-10
  • 1.49E-10
  • -0.00000237
  • 9.26
  • 0.0342
  • 0.0119
  • 0.00661
  • 0.0316
  • -1.26

IndicatorUnit Production
A1-A3
De-construction
C1
Transport
C2
Waste processing
C3
Disposal
C4
Recycling Potential
D
1This impact category deals mainly with the eventual impact of low dose ionizing radiation on human health of the nuclear fuel cycle. It does not consider effects due to possible nuclear accidents, occupational exposure nor due to radioactive waste disposal in underground facilities. Potential ionizing radiation from the soil, from radon and from some construction materials is also not measured by this indicator.
2The results of this environmental impact indicator shall be used with care as the uncertainties on these results are high or as there is limited experiences with the indicator.
Comparative toxic unit for humans (carcinogenic) (HTP-c) 2
  • ND
  • ND
  • ND
  • ND
  • ND
  • ND
Comparative toxic unit for humans (noncarcinogenic) (HTP-nc) 2
  • ND
  • ND
  • ND
  • ND
  • ND
  • ND
Incidence of disease due to PM emissions (PM) 2
  • ND
  • ND
  • ND
  • ND
  • ND
  • ND
Human exposure efficiency relative to U235 (IR) 1
  • ND
  • ND
  • ND
  • ND
  • ND
  • ND
Comparative toxic unit for ecosystems (ETP-fw) 2
  • ND
  • ND
  • ND
  • ND
  • ND
  • ND
Soil quality index (SQP) 2
  • ND
  • ND
  • ND
  • ND
  • ND
  • ND